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Roboturn Cell

This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·

  • No centering facing required as centering is done on the machine itself ·
  • Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
  • Complete turning of stem in the first setup ·
  • Complete Flange turning and drilling in the second setup ·
  • Linear Scales to ensure highest accuracy while machining ·
  • Camera for orientation of the job and proper butting ·
  • High pressure coolant for chip breaking and increase tool life ·
  • Sister tools for un interrupted longer production ·
  • Clampsys to protect against blunt and broken inserts ·
  • Marshall proprietary smart screens for easy operation ·
  • Robot for loading unloading

This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.

 

CAPACITY
Swing Over Carriage Covers(mm)360
Maximum Turning Dia. (mm)260/320
Maximum Turning Length (mm) with Tailstock350
MAIN SPINDLE
Spindle Nose (Std)A2-6
Front Bearing Bore (mm)100
Maximum Bar Capacity (Std.) (mm)52
TOOL TURRET
No. of Stations (Std.) –Baruffaldi 8
Tool Cross Section (mm) 25X25
Max. Boring Bar Dia.40
SPINDLE DRIVE
Spindle Motor rated power (KW)11/15
Inf. Variable speed range (rpm)100-3200
RAPID TRAVERSE
X-Axis(m/min.)24
Z-Axis(m/min.)24
POSITIONING REPEATABILITY
X-Axis± 1.5 Microns
Z-axis± 2 Microns
CNC Controls
SIEMENS 828D(SL)/ FANUC 0i mate TD Weight (approx.) (Kg)6000

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