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Roboturn Cell

This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·

  • No centering facing required as centering is done on the machine itself ·
  • Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
  • Complete turning of stem in the first setup ·
  • Complete Flange turning and drilling in the second setup ·
  • Linear Scales to ensure highest accuracy while machining ·
  • Camera for orientation of the job and proper butting ·
  • High pressure coolant for chip breaking and increase tool life ·
  • Sister tools for un interrupted longer production ·
  • Clampsys to protect against blunt and broken inserts ·
  • Marshall proprietary smart screens for easy operation ·
  • Robot for loading unloading

This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.

 

CAPACITY
Swing Over Carriage Covers(mm)360
Maximum Turning Dia. (mm)260/320
Maximum Turning Length (mm) with Tailstock350
MAIN SPINDLE
Spindle Nose (Std)A2-6
Front Bearing Bore (mm)100
Maximum Bar Capacity (Std.) (mm)52
TOOL TURRET
No. of Stations (Std.) –Baruffaldi8
Tool Cross Section (mm)25X25
Max. Boring Bar Dia.40
SPINDLE DRIVE
Spindle Motor rated power (KW)11/15
Inf. Variable speed range (rpm)100-3200
RAPID TRAVERSE
X-Axis(m/min.)24
Z-Axis(m/min.)24
POSITIONING REPEATABILITY
X-Axis± 1.5 Microns
Z-axis± 2 Microns
CNC Controls
SIEMENS 828D(SL)/ FANUC 0i mate TD Weight (approx.) (Kg)6000

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