Automated Turning – Marshall Automation America Inc https://marshallautomationamerica.com The Art of Turning...Intelligently! Wed, 17 Mar 2021 19:11:35 +0000 en-US hourly 1 https://wordpress.org/?v=5.4.15 https://marshallautomationamerica.com/wp-content/uploads/2016/12/maai-logo-150x150.png Automated Turning – Marshall Automation America Inc https://marshallautomationamerica.com 32 32 Twinturn SmartLoad UBER https://marshallautomationamerica.com/portfolio/twinturn-smartload-uber/ Wed, 25 Jul 2018 20:49:04 +0000 http://marshallautomationamerica.com/?post_type=portfolio&p=3866 TWINTURN UBERwith SmartLoadhas following advantages that make it the World's Best Automated System for CNC Turning:

  • RELIABLE: Min. No. of Moving Parts
  • COMPACT: Smallest Footprint
  • SAFE: Mechanism inside machine. No risk to humans
  • FAST: Faster Load/unload time
  • ECONOMICAL: 50% the cost of Gantry or Robot based Automation.

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CAPACITY
Swing Over Carriage Covers(mm)360
Maximum Turning Dia. (mm)250
Maximum Turning Length (mm)200
Maximum Boring Length (mm)150
MAIN SPINDLE
Spindle Nose (Std)A25
Front Bearing Bore (mm)85
Maximum Bar Capacity (Std.) (mm)38
LINEAR SLIDE
X-axis Stroke (mm) 500
Maximum No. of tools /side8
Tool Shank Size 25×25
Maximum Tool Bore Size (mm)40
SPINDLE DRIVE
Spindle Motor rated power (KW)7.5/11
Inf. Variable speed range (Std.) (rpm) 100-4500
Inf. Variable speed range (Opt.) (rpm)100-5500
RAPID TRAVERSE
X-Axis(m/min.)30
Z-Axis(m/min.)30
POSITIONING REPEATABILITY
X-Axis± 1.5 Microns
Z-axis± 2 Microns
CNC Controls
SIEMENS 828D (SL)/ FANUC 0i mate TD Weight (approx.) (Kg) 8000

Note: Product improvement is a continuous process at “Marshall”. Design & Specifications are therefore, subject to change, without prior notice.

Smart Technologies to TRANSFORM Your Machine Shops!

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]]> Roboturn Cell https://marshallautomationamerica.com/portfolio/roboturn-cell/ Mon, 23 Jul 2018 20:50:51 +0000 http://marshallautomationamerica.com/?post_type=portfolio&p=3757 This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·

  • No centering facing required as centering is done on the machine itself ·
  • Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
  • Complete turning of stem in the first setup ·
  • Complete Flange turning and drilling in the second setup ·
  • Linear Scales to ensure highest accuracy while machining ·
  • Camera for orientation of the job and proper butting ·
  • High pressure coolant for chip breaking and increase tool life ·
  • Sister tools for un interrupted longer production ·
  • Clampsys to protect against blunt and broken inserts ·
  • Marshall proprietary smart screens for easy operation ·
  • Robot for loading unloading

This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.

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CAPACITY
Swing Over Carriage Covers(mm)360
Maximum Turning Dia. (mm)260/320
Maximum Turning Length (mm) with Tailstock350
MAIN SPINDLE
Spindle Nose (Std)A2-6
Front Bearing Bore (mm)100
Maximum Bar Capacity (Std.) (mm)52
TOOL TURRET
No. of Stations (Std.) –Baruffaldi 8
Tool Cross Section (mm) 25X25
Max. Boring Bar Dia.40
SPINDLE DRIVE
Spindle Motor rated power (KW)11/15
Inf. Variable speed range (rpm)100-3200
RAPID TRAVERSE
X-Axis(m/min.)24
Z-Axis(m/min.)24
POSITIONING REPEATABILITY
X-Axis± 1.5 Microns
Z-axis± 2 Microns
CNC Controls
SIEMENS 828D(SL)/ FANUC 0i mate TD Weight (approx.) (Kg)6000

Smart Technologies to TRANSFORM Your Machine Shops!

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]]> Roboturn XL https://marshallautomationamerica.com/portfolio/roboturn-xl/ Mon, 23 Jul 2018 20:37:30 +0000 http://marshallautomationamerica.com/?post_type=portfolio&p=3755
  • Ideal Solution for chucking jobs with cycle time longer than 50 seconds.
  • Smart eye camera for correct job orientation.
  • Two set ups in a single machine.
  • Smart check ganging option available with machines.
  • Turret enables us to provide sister tools for longer production.
  • Clamp sys for protection against accidents.
  • Option of smart doors(Serou operated) available to save costs and more efficient working.
  • German design for special chip disposal.
  • Option of high pressure coolant for long curly chips.
  • Linear scales in x axis for increased accuracy in an manned production.
  • Smart programmable Tailstocks for shafts.

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    CAPACITY
    Swing Over Carriage Covers(mm)600
    Maximum Turning Dia. (mm)550
    Maximum Turning Length (mm) without Tailstock200
    MAIN SPINDLE
    Spindle Nose (Std)A2-11
    Front Bearing Bore (mm)150
    Maximum Bar Capacity (Std.) (mm)90
    TOOL TURRET
    No. of Stations (Std.) –Baruffaldi 12
    Tool Cross Section (mm) 32X32
    Max. Boring Bar Dia.50
    SPINDLE DRIVE
    Spindle Motor rated power (KW)18.5/25
    Inf. Variable speed range (rpm)30-1800
    RAPID TRAVERSE
    X-Axis(m/min.)20
    Z-Axis(m/min.)20
    POSITIONING REPEATABILITY
    X-Axis± 1.5 Microns
    Z-axis± 2 Microns
    CNC Controls
    SIEMENS 828D (SL)/ FANUC 0i mate TD Weight (approx.) (Kg) 15000

    Smart Technologies to TRANSFORM Your Machine Shops!

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    ]]>         Robo Turn 6T-8T-12T https://marshallautomationamerica.com/portfolio/robo-turn-6t-8t-12t/ Mon, 23 Jul 2018 20:28:10 +0000 http://marshallautomationamerica.com/?post_type=portfolio&p=3742 The post Robo Turn 6T-8T-12T appeared first on Marshall Automation America Inc.

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    CAPACITY / ModelTwinturn-6T Twinturn-8T Twinturn-12T
    Swing Over Carriage Covers(mm)360360430
    Maximum Turning Dia. (mm)210260/320400
    Maximum Turning Length with Tailstock (mm) 350350–
    Maximum Turning Length w/o Tailstock (mm) ––200
    MAIN SPINDLE
    Spindle Nose (Std)A2-5A2-6 A2-8
    Front Bearing Bore (mm)85100130
    Maximum Bar Capacity (Std.) (mm)405266
    SPINDLE DRIVE
    Spindle Motor rated power (KW)7.5/1111/1515/18.5
    Inf. Variable speed range (rpm)100-4000100-320050-2500
    RAPID TRAVERSE (Standard)
    X-Axis(m/min.)242420
    Z-Axis(m/min.)242420
    POSITIONING REPEATABILITY
    X-Axis± 1.5 Microns± 1.5 Microns± 1.5 Microns
    Z-axis± 2 Microns± 2 Microns± 2 Microns
    CNC Controls: SIEMENS 828D(SL)/FANUC 0i mate TD
    Weight (approx) Kg 500060008000

    Smart Technologies to TRANSFORM Your Machine Shops!

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