CNC Turning is the most widely used metal cutting technology for making components used in Auto, Aerospace, Defense, Railways & General Engineering Industries and Marshall has been instrumental in providing ‘Intelligent Automation’ solutions for CNC machines.
Twinturn SmartLoad UBER
TWINTURN UBERwith SmartLoadhas following advantages that make it the World's Best Automated System for CNC Turning:
- RELIABLE: Min. No. of Moving Parts
- COMPACT: Smallest Footprint
- SAFE: Mechanism inside machine. No risk to humans
- FAST: Faster Load/unload time
- ECONOMICAL: 50% the cost of Gantry or Robot based Automation.
Roboturn 'L-series' has double or Four Spindle machines with Linear Tooling.Ideally suited for small jobs having cycle time less than 30 seconds per setup.When to Select:
- Cycle time per setup < 30 Secs.
- Unbalanced machining times for both setup,e.g - 18 secs. for 1st & 27 secs.for second setup
This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·
- No centering facing required as centering is done on the machine itself ·
- Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
- Complete turning of stem in the first setup ·
- Complete Flange turning and drilling in the second setup ·
- Linear Scales to ensure highest accuracy while machining ·
- Camera for orientation of the job and proper butting ·
- High pressure coolant for chip breaking and increase tool life ·
- Sister tools for un interrupted longer production ·
- Clampsys to protect against blunt and broken inserts ·
- Marshall proprietary smart screens for easy operation ·
- Robot for loading unloading
This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.Read more
- Ideal Solution for chucking jobs with cycle time longer than 50 seconds.
- Smart eye camera for correct job orientation.
- Two set ups in a single machine.
- Smart check ganging option available with machines.
- Turret enables us to provide sister tools for longer production.
- Clamp sys for protection against accidents.
- Option of smart doors(Serou operated) available to save costs and more efficient working.
- German design for special chip disposal.
- Option of high pressure coolant for long curly chips.
- Linear scales in x axis for increased accuracy in an manned production.
- Smart programmable Tailstocks for shafts.