This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·
- No centering facing required as centering is done on the machine itself ·
- Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
- Complete turning of stem in the first setup ·
- Complete Flange turning and drilling in the second setup ·
- Linear Scales to ensure highest accuracy while machining ·
- Camera for orientation of the job and proper butting ·
- High pressure coolant for chip breaking and increase tool life ·
- Sister tools for un interrupted longer production ·
- Clampsys to protect against blunt and broken inserts ·
- Marshall proprietary smart screens for easy operation ·
- Robot for loading unloading
This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.